Tensor Technologies Inc.
Tensor Technologies Inc.
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PEM Electrolyser Testing Bench

PEM Electrolyser Testing Bench

PEM electrolyser testing bench used as an advanced electrolyser test station for hydrogen systems, offering precise control, monitoring for industrial R&D and performance validation.

Tensor PEM electrolyser test bench can be used for testing 1kW~3kW PEM electrolyser cell/stack. This station can control the flow, pressure and temperature of the anode and cathode of the electrolyser, simulate the working condition, and collect various data of it. 

Specification of PEM Electrolyzer Test Benchs

DUTModelMin P/kWMax P/kWH2/NLPMO2/NLPMCoolant/LPMCurrent/AStack
Temp/°C
Gas Pressure
/Barg
Cell#
Cell
Hardware
EISHFRPressure
Boost
H2 MixWater
Balance
Gas
Analyze
Dual
Coolant
DI
Polish
High Accr.
Power Supply
PEM Electrolyser MEA TesterELZ500WN0.050.51.50.751.02009034
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OOYO
PEM Electrolyser MEA TesterELZ10.1131.52.020090508
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OOYO
PEM Electrolyser Short Stack TesterELZ502.55015075506000905072


OOOOOOYO
PEM Electrolyser Short Stack TesterELZ3001530080040025060009050120


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OOYO
PEM Electrolyser Short Stack TesterELZ50030500170085045060009050168


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OOYO


  • ELZ500WN PEM Electrolyser MEA Tester

    The ELZ500WN electrolyzer test bench is suitable for testing the PEM electrolyzer MEA with capacities ranging from 0.05kW to 0.5kW. This station can regulate the flow, pressure, and temperature at bot...
  • ELZ1 PEM Electrolyser MEA Tester

    Can be used for testing 1kW PEM electrolyzer MEA.
  • ELZ50 PEM Electrolyser Short Stack Tester

    The ELZ50 electrolyzer test bench is suitable for testing PEM electrolyzer stacks with capacities ranging from 2.5 kW to 50 kW. This station can regulate the flow, pressure, and temperature at both th...
  • ELZ300 PEM Electrolyser Short Stack Tester

    The ELZ300 electrolyzer test bench is suitable for testing PEM electrolyzer stacks with capacities ranging from 15 kW to 300 kW. This station can regulate the flow, pressure, and temperature at both t...
  • ELZ500 PEM Electrolyser Short Stack Tester

    The ELZ500 electrolyzer test bench is suitable for testing PEM electrolyzer stacks with capacities ranging from 30 kW to 500 kW. This station can regulate the flow, pressure, and temperature at both t...

Highlights of PEM Electrolyzer Test Bench

1. Cathode gas back pressure control technology: Install a new type of back pressure valve on the cathode gas discharge path of the electrolytic cell to improve the accuracy of back pressure control.

2. Large-span flow rate regulation technology. The test bench is downward compatible and can meet the testing requirements of some unconventional working conditions.

3. Precise control technology for alkali solution concentration. Continuously adjust the supply of pure water or alkali solution based on the real-time alkali solution concentration collected by the alkali solution concentration meter to ensure that the alkali solution concentration remains within a controllable range.


Why Electrolysis Testing Is Critical for Hydrogen Systems

An electrolysis tester is essential for ensuring the safety, efficiency, and performance of hydrogen production systems.


Optimize hydrogen efficiency: Advanced electrolyzer testing allows precise control of temperature, pressure, and current density to maximize hydrogen output and reduce energy loss.

Validate system performance: A professional electrolysis tester provides accurate data on electrolyser stack efficiency, durability, and degradation.

Enhance safety: Continuous monitoring helps detect leaks, overheating, and abnormal conditions in hydrogen systems.

Support R&D and scaling: An electrolysis test station enables real-world simulation, making it critical for both laboratory research and industrial deployment.


FAQs About Electrolysis Tester

FAQs About Electrolysis Tester

  • Q
    What is an electrolysis tester used for?
    A

    An electrolysis tester is used to evaluate the performance, efficiency, and safety of hydrogen production systems. It enables precise electrolyzer testing by controlling operating conditions such as temperature, pressure, and current, while collecting real-time data on hydrogen output and system stability.


    This makes it essential for R&D, quality validation, and industrial deployment of electrolyser technologies.


  • Q
    How does a PEM electrolyser test station work?
    A

    A PEM electrolyzer test station operates by simulating real hydrogen production conditions within a controlled environment. It supplies purified water to the electrolyser stack, applies regulated electrical power, and manages temperature and pressure through integrated subsystems.


    During electrolyzer testing, the system continuously monitors key parameters such as voltage, current density, gas flow, and efficiency. The electrolysis tester records and analyzes this data in real time, allowing engineers to evaluate performance, detect issues, and optimize system operation.


  • Q
    What is the difference between electrolysis tester and electronic test bench?
    A

    An electrolysis tester is a specialized electrolysis test station designed specifically for hydrogen systems, while an electronic test bench is a general-purpose testing platform.


    An electrolysis tester supports full electrolyzer testing, including gas management, water supply, and safety monitoring.

    An electronic test bench typically focuses on electrical measurements and lacks hydrogen-specific system integration.


    As a result, an electrolyzer test station provides higher accuracy, better control, and more relevant data for hydrogen applications.


  • Q
    How much does an electrolysis tester cost?
    A

    The cost of an electrolysis test station varies depending on system configuration, testing capacity, and level of automation.


    Key factors affecting price include:


    Power range and stack size

    Measurement precision and sensor integration

    Software and data analysis capabilities

    Customization for specific electrolyzer testing requirements


    Entry-level systems may be suitable for laboratory use, while advanced industrial electrolyzer test stations require higher investment due to their full system integration and high-performance capabilities.


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